To configure the motor, the torque required in the application must first be specified. We specify the starting torque for our motors. By this we mean the torque that the motor develops when it starts up. This is where the torque is at its highest. As the speed increases, the torque decreases slightly.
This means that the speed or speed range required for the application must be specified as the second factor. Please refer to the performance data for the torque and speed ranges of our motors here.
There are also three gearboxes to choose from, which influence the torque and speed:
- A 3:1 gearbox triples the torque of the motor; at the same time, the speed range is only 1/3 of the motor without a gearbox.
- A 9:1 gearbox increases the torque of the motor ninefold; at the same time, the speed range is only 1/9 of the motor without a gearbox.
- A 1:2 gearbox halves the engine's torque, while at the same time doubling the speed range to 600 instead of 300 rpm.
At very low speeds, it is advantageous to use a 3:1 or 9:1 gearbox, as the rotary motion is smoother than without a gearbox. A standard motor only runs evenly and smoothly from approx. 30 rpm. With a 3:1 gearbox, the motor runs evenly and smoothly from approx. 10 rpm and with a 9:1 gearbox from approx. 3 rpm.
To illustrate the considerations to be made, here are two practical examples:
Example 1:
I need a speed of 400 rpm with a torque of 2 Nm.
A 1:2 gearbox is necessary to reach 400 rpm. To achieve the 2Nm at 400 1/min, the 0900 motor will be required. The 0900 motor with a 1:2 gearbox has a speed range of 0-600 rpm and a starting torque of 4 Nm. At 400 rpm, the motor delivers the required 2 Nm.
Example 2:
I need a speed of 20 rpm with a torque of 12 Nm.
A 3:1 gearbox is necessary to reach 20 rpm smoothly and without jerking. To achieve the 12 Nm at 20 rpm, the 0450 motor will be required. The 0450 motor with a 3:1 gearbox has a speed range of 0-100 rpm and a starting torque of 12 Nm. At 20 rpm, the motor delivers the required 12 Nm.