{"id":16195,"date":"2026-04-28T10:24:58","date_gmt":"2026-04-28T08:24:58","guid":{"rendered":"https:\/\/ptm-mechatronics.com\/?p=16195"},"modified":"2026-05-06T08:27:08","modified_gmt":"2026-05-06T06:27:08","slug":"was-wenige-millimeter-ausmachen-koennen","status":"publish","type":"post","link":"https:\/\/ptm-mechatronics.com\/en\/was-wenige-millimeter-ausmachen-koennen\/","title":{"rendered":"How Just a Few Millimeters Can Make a Difference"},"content":{"rendered":"<div class=\"banner has-hover\" id=\"banner-149966805\">\n          <div class=\"banner-inner fill\">\n        <div class=\"banner-bg fill\" >\n            <img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1152\" src=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/04\/Titel-Banner-scaled.jpg\" class=\"bg attachment-original size-original\" alt=\"\" \/>                        <div class=\"overlay\"><\/div>            \n                    <\/div>\n\t\t\n        <div class=\"banner-layers container\">\n            <div class=\"fill banner-link\"><\/div>            \n   <div id=\"text-box-1281253385\" class=\"text-box banner-layer x50 md-x50 lg-x50 y50 md-y50 lg-y50 res-text\">\n                                <div class=\"text-box-content text dark\">\n              \n              <div class=\"text-inner text-center\">\n                  \n<h1>How Just a Few Millimeters Can Make a Difference<\/h1>\n<h2><span style=\"font-size: 80%;\">Why the peripheral speed, not the speed, is decisive for agitators<\/span><\/h2>\n<p>When designing agitators, many users initially focus on a seemingly simple key figure: the speed.<br \/>\n600 rpm work in the 30-liter hobbock? Then it should work just as well in the IBC.<\/p>\n<p>This is one of the most common mistakes when scaling up stirring processes.<\/p>\n              <\/div>\n           <\/div>\n                            \n<style>\n#text-box-1281253385 {\n  width: 89%;\n}\n#text-box-1281253385 .text-box-content {\n  font-size: 100%;\n}\n@media (min-width:550px) {\n  #text-box-1281253385 {\n    width: 94%;\n  }\n}\n@media (min-width:850px) {\n  #text-box-1281253385 {\n    width: 75%;\n  }\n}\n<\/style>\n    <\/div>\n \n        <\/div>\n      <\/div>\n\n            \n<style>\n#banner-149966805 {\n  padding-top: 546px;\n}\n#banner-149966805 .overlay {\n  background-color: rgba(41, 109, 173, 0.826);\n}\n@media (min-width:550px) {\n  #banner-149966805 {\n    padding-top: 417px;\n  }\n}\n<\/style>\n  <\/div>\n\n\n\n\t<section class=\"section\" id=\"section_1491381407\">\n\t\t<div class=\"section-bg fill\" >\n\t\t\t\t\t\t\t\t\t\n\t\t\t\n\n\t\t<\/div>\n\n\t\t\n\n\t\t<div class=\"section-content relative\">\n\t\t\t\n<div class=\"row\"  id=\"row-866947137\">\n\n\t<div id=\"col-453157480\" class=\"col medium-6 small-12 large-6\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t<div class=\"is-border is-dotted\"\n\t\tstyle=\"border-color:rgb(41, 109, 173);border-radius:13px;border-width:2px 2px 2px 2px;\">\n\t<\/div>\n\t\t\t\n<h2><span style=\"font-size: 90%;\">From hobbock to IBC<br \/>\n- and the process tips over<\/span><\/h2>\n<p>An existing process is transferred from a small container to a larger one - for example, from a 30-liter hobbock to an IBC. The speed is often simply transferred.<\/p>\n<p>What is overlooked:<br \/>\nThe diameter of the impeller inevitably increases with the tank size.<\/p>\n<p>Example:<br \/>\nHobbock: \u00d8 170 mm<br \/>\nIBC: \u00d8 500 mm<\/p>\n<p>And it is precisely this difference that fundamentally changes the physics of the process.<\/p>\n\t\t<\/div>\n\t\t\t\t\n<style>\n#col-453157480 > .col-inner {\n  padding: 20px 20px 20px 20px;\n}\n<\/style>\n\t<\/div>\n\n\t\n\n\t<div id=\"col-387321178\" class=\"col medium-6 small-12 large-6\"  >\n\t\t\t\t<div class=\"col-inner box-shadow-4\"  >\n\t\t\t\n\t\t\t\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_1357613899\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" >\n\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"588\" height=\"478\" src=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Ruhrorgane-Scale-up-EN.jpg\" class=\"attachment-original size-original\" alt=\"\" srcset=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Ruhrorgane-Scale-up-EN.jpg 591w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Ruhrorgane-Scale-up-EN-300x250.jpg 300w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Ruhrorgane-Scale-up-EN-14x12.jpg 14w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Ruhrorgane-Scale-up-EN-100x83.jpg 100w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Ruhrorgane-Scale-up-EN-447x373.jpg 447w\" sizes=\"auto, (max-width: 588px) 100vw, 588px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1357613899 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n<div class=\"row align-equal\"  id=\"row-390066120\">\n\n\t<div id=\"col-1585139105\" class=\"col small-12 large-12\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n  <div class=\"banner has-hover\" id=\"banner-1135861519\">\n          <div class=\"banner-inner fill\">\n        <div class=\"banner-bg fill\" >\n                                                \n\t<div class=\"is-border\"\n\t\tstyle=\"border-width:2px 2px 2px 2px;\">\n\t<\/div>\n                    <\/div>\n\t\t\n        <div class=\"banner-layers container\">\n            <div class=\"fill banner-link\"><\/div>            \n   <div id=\"text-box-1592377490\" class=\"text-box banner-layer x50 md-x50 lg-x50 y50 md-y50 lg-y50 res-text\">\n                                <div class=\"text-box-content text dark\">\n              \n              <div class=\"text-inner text-center\">\n                  \n\t<div id=\"text-164259881\" class=\"text show-for-medium hide-for-small\">\n\t\t\n<h2><span style=\"font-size: 90%;\">Same speed, completely different effect<\/span><\/h2>\n<p>The speed alone says nothing about how fast the agitator actually moves through the medium. The decisive factor is the speed at the outer edge of the agitator (agitator tip) - i.e. at the largest radius. If the same speed is maintained with a larger diameter, this means that the circumferential speed increases massively. The consequences in practice:<\/p>\n<ul>\n<li><span style=\"font-size: 105%;\">Increased shear forces in the medium<\/span><\/li>\n<li><span style=\"font-size: 105%;\">Increased air intake<\/span><\/li>\n<li><span style=\"font-size: 105%;\">Unnecessarily high energy consumption<\/span><\/li>\n<li><span style=\"font-size: 105%;\">Changed, often unstable mixing behavior<\/span><\/li>\n<\/ul>\n<p>The process is therefore no longer comparable - despite the identical speed.<\/p>\n\t\t\n<style>\n#text-164259881 {\n  text-align: left;\n}\n<\/style>\n\t<\/div>\n\t\n\t<div id=\"text-3271060194\" class=\"text\">\n\t\t\n<h2><span style=\"font-size: 90%;\">Same speed, completely different effect<\/span><\/h2>\n<p>The speed alone says nothing about how fast the agitator actually moves through the medium. The decisive factor is the speed at the outer edge of the agitator (agitator tip) - i.e. at the largest radius. If the same speed is maintained with a larger diameter, this means that the circumferential speed increases massively. The consequences in practice:<\/p>\n<ul>\n<li><span style=\"font-size: 130%;\">Increased shear forces in the medium<\/span><\/li>\n<li><span style=\"font-size: 130%;\">Increased air intake<\/span><\/li>\n<li><span style=\"font-size: 130%;\">Unnecessarily high energy consumption<\/span><\/li>\n<li><span style=\"font-size: 130%;\">Changed, often unstable mixing behavior<\/span><\/li>\n<\/ul>\n<p>The process is therefore no longer comparable - despite the identical speed.<\/p>\n\t\t\n<style>\n#text-3271060194 {\n  text-align: left;\n}\n<\/style>\n\t<\/div>\n\t\n              <\/div>\n           <\/div>\n                            \n<style>\n#text-box-1592377490 {\n  width: 93%;\n}\n#text-box-1592377490 .text-box-content {\n  font-size: 100%;\n}\n<\/style>\n    <\/div>\n \n        <\/div>\n      <\/div>\n\n            \n<style>\n#banner-1135861519 {\n  padding-top: 517px;\n}\n@media (min-width:550px) {\n  #banner-1135861519 {\n    padding-top: 420px;\n  }\n}\n<\/style>\n  <\/div>\n\n\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n<div class=\"row\"  id=\"row-1463269335\">\n\n\t<div id=\"col-1063295756\" class=\"col medium-6 small-12 large-6\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t<div class=\"is-border is-dotted\"\n\t\tstyle=\"border-color:rgb(41, 109, 173);border-radius:13px;border-width:2px 2px 2px 2px;\">\n\t<\/div>\n\t\t\t\n<h2><span style=\"font-size: 90%;\">The decisive factor: circumferential speed<\/span><\/h2>\n<p>The physically relevant key figure for the design is the peripheral speed. It describes the linear speed of the agitator tip (outer radius) and results from<\/p>\n<p>Peripheral speed = \u03c0 \u00d7 diameter \u00d7 rotational speed<\/p>\n<p>This clearly shows:<br \/>\nThe diameter directly influences the speed - and changes the process more than the speed itself.<\/p>\n\t\t<\/div>\n\t\t\t\t\n<style>\n#col-1063295756 > .col-inner {\n  padding: 20px 20px 20px 20px;\n}\n<\/style>\n\t<\/div>\n\n\t\n\n\t<div id=\"col-633208133\" class=\"col medium-6 small-12 large-6\"  >\n\t\t\t\t<div class=\"col-inner box-shadow-4\"  >\n\t\t\t\n\t\t\t\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_1025468237\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" >\n\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"879\" height=\"485\" src=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN.jpg\" class=\"attachment-original size-original\" alt=\"\" srcset=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN.jpg 875w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-300x169.jpg 300w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-768x433.jpg 768w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-18x10.jpg 18w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-100x56.jpg 100w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-447x252.jpg 447w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-810x456.jpg 810w\" sizes=\"auto, (max-width: 879px) 100vw, 879px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1025468237 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n<div class=\"row\"  id=\"row-1142497404\">\n\n\t<div id=\"col-1992235981\" class=\"col small-12 large-12\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n  <div class=\"banner has-hover\" id=\"banner-1608467706\">\n          <div class=\"banner-inner fill\">\n        <div class=\"banner-bg fill\" >\n                                                \n\t<div class=\"is-border\"\n\t\tstyle=\"border-width:2px 2px 2px 2px;\">\n\t<\/div>\n                    <\/div>\n\t\t\n        <div class=\"banner-layers container\">\n            <div class=\"fill banner-link\"><\/div>            \n   <div id=\"text-box-245156186\" class=\"text-box banner-layer x50 md-x50 lg-x50 y50 md-y50 lg-y50 res-text\">\n                                <div class=\"text-box-content text dark\">\n              \n              <div class=\"text-inner text-center\">\n                  \n\t<div id=\"text-4263545335\" class=\"text\">\n\t\t\n<h2><span style=\"font-size: 90%;\">Practical example - correctly scaled<\/span><\/h2>\n<p>Initial situation:<br \/>\nImpeller \u00d8 170 mm<br \/>\nSpeed 600 1\/min<br \/>\n\u2192 Peripheral speed: approx. 5.34 m\/s<\/p>\n<p>If this process is correctly transferred to an impeller with \u00d8 500 mm in the IBC, this results in a required speed of approx. 204 1\/min.<\/p>\n<p>Less than half the original speed - with comparable mixing behavior.<br \/>\n\t\t\n<style>\n#text-4263545335 {\n  text-align: left;\n}\n<\/style>\n\t<\/div>\n\t\n              <\/div>\n           <\/div>\n                            \n<style>\n#text-box-245156186 {\n  width: 93%;\n}\n#text-box-245156186 .text-box-content {\n  font-size: 100%;\n}\n<\/style>\n    <\/div>\n \n        <\/div>\n      <\/div>\n\n            \n<style>\n#banner-1608467706 {\n  padding-top: 372px;\n}\n@media (min-width:550px) {\n  #banner-1608467706 {\n    padding-top: 330px;\n  }\n}\n<\/style>\n  <\/div>\n\n\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n<div class=\"row\"  id=\"row-780378325\">\n\n\t<div id=\"col-1255055077\" class=\"col small-12 large-12\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n<div class=\"row\"  id=\"row-2077197450\">\n\n\t<div id=\"col-1553220481\" class=\"col medium-4 small-12 large-4\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t<div class=\"is-border is-dotted\"\n\t\tstyle=\"border-color:rgb(41, 109, 173);border-radius:13px;border-width:2px 2px 2px 2px;\">\n\t<\/div>\n\t\t\t\n<h2><span style=\"font-size: 90%;\">What this means for your application<\/span><\/h2>\n\t\t<\/div>\n\t\t\t\t\n<style>\n#col-1553220481 > .col-inner {\n  padding: 20px 20px 20px 20px;\n}\n<\/style>\n\t<\/div>\n\n\t\n\n\t<div id=\"col-1359397513\" class=\"col medium-8 small-12 large-8\"  >\n\t\t\t\t<div class=\"col-inner box-shadow-4\"  >\n\t\t\t\n\t\t\t\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_1249812342\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" >\n\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1774\" height=\"887\" src=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN.png\" class=\"attachment-original size-original\" alt=\"Vorteile richtiger Skalierung bei R\u00fchrorganen\" srcset=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN.png 1672w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-300x169.png 300w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-1024x576.png 1024w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-768x432.png 768w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-1536x864.png 1536w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-18x10.png 18w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-100x56.png 100w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-447x252.png 447w, https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2026\/05\/Formel-Umfangsgeschwindigkeit-EN-810x456.png 810w\" sizes=\"auto, (max-width: 1774px) 100vw, 1774px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1249812342 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n<div class=\"row\"  id=\"row-1774507552\">\n\n\t<div id=\"col-277002591\" class=\"col small-12 large-12\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n  <div class=\"banner has-hover\" id=\"banner-1839987497\">\n          <div class=\"banner-inner fill\">\n        <div class=\"banner-bg fill\" >\n                                                \n\t<div class=\"is-border\"\n\t\tstyle=\"border-width:2px 2px 2px 2px;\">\n\t<\/div>\n                    <\/div>\n\t\t\n        <div class=\"banner-layers container\">\n            <div class=\"fill banner-link\"><\/div>            \n   <div id=\"text-box-1265936319\" class=\"text-box banner-layer x50 md-x50 lg-x50 y50 md-y50 lg-y50 res-text\">\n                                <div class=\"text-box-content text dark\">\n              \n              <div class=\"text-inner text-center\">\n                  \n\t<div id=\"text-4113451926\" class=\"text\">\n\t\t\n<h2><span style=\"font-size: 90%;\">Conclusion - It all depends on the right key figure<\/span><\/h2>\n<p>A few millimeters more in diameter seem inconspicuous - but have an enormous influence on the process physics. If you only consider the rotational speed, you are making decisions based on an incomplete variable. If you take the circumferential speed into account, you understand the process.<br \/>\n\t\t\n<style>\n#text-4113451926 {\n  text-align: left;\n}\n<\/style>\n\t<\/div>\n\t\n              <\/div>\n           <\/div>\n                            \n<style>\n#text-box-1265936319 {\n  width: 93%;\n}\n#text-box-1265936319 .text-box-content {\n  font-size: 100%;\n}\n<\/style>\n    <\/div>\n \n        <\/div>\n      <\/div>\n\n            \n<style>\n#banner-1839987497 {\n  padding-top: 303px;\n}\n@media (min-width:550px) {\n  #banner-1839987497 {\n    padding-top: 216px;\n  }\n}\n<\/style>\n  <\/div>\n\n\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n\t\t<\/div>\n\n\t\t\n<style>\n#section_1491381407 {\n  padding-top: 30px;\n  padding-bottom: 30px;\n}\n<\/style>\n\t<\/section>\n\t\n\n\t<section class=\"section\" id=\"section_1229005887\">\n\t\t<div class=\"section-bg fill\" >\n\t\t\t\t\t\t\t\t\t\n\t\t\t\n\n\t\t<\/div>\n\n\t\t\n\n\t\t<div class=\"section-content relative\">\n\t\t\t\n\n  <div class=\"banner has-hover\" id=\"banner-1354506349\">\n          <div class=\"banner-inner fill\">\n        <div class=\"banner-bg fill\" >\n            <img loading=\"lazy\" decoding=\"async\" width=\"2264\" height=\"1259\" src=\"https:\/\/ptm-mechatronics.com\/wp-content\/uploads\/2025\/12\/Freundlicher-Mann-im-Business-Outfit-2-3.jpg\" class=\"bg attachment-original size-original\" alt=\"\" \/>                                    \n                    <\/div>\n\t\t\n        <div class=\"banner-layers container\">\n            <div class=\"fill banner-link\"><\/div>            \n   <div id=\"text-box-535397361\" class=\"text-box banner-layer x50 md-x5 lg-x0 y50 md-y50 lg-y50 res-text\">\n                                <div class=\"text-box-content text dark\">\n              \n              <div class=\"text-inner text-center\">\n                  \n\t<div id=\"text-846717658\" class=\"text\">\n\t\t\n<h2>Support with scale-up<\/h2>\n<p>Would you like to transfer your stirring process from laboratory, hobbock or pilot scale to larger containers?<\/p>\n<p>We support you with the correct design - based on physical correlations and real applications.<\/p>\n<p>Get non-binding advice now and scale processes securely:<br \/>\n\t\t\n<style>\n#text-846717658 {\n  color: rgb(0, 0, 0);\n}\n#text-846717658 > * {\n  color: rgb(0, 0, 0);\n}\n<\/style>\n\t<\/div>\n\t\n<a class=\"button primary\" style=\"border-radius:10px;\">\n\t\t<span>Make an appointment<\/span>\n\t<\/a>\n\n              <\/div>\n           <\/div>\n                            \n<style>\n#text-box-535397361 {\n  width: 97%;\n}\n#text-box-535397361 .text-box-content {\n  font-size: 100%;\n}\n@media (min-width:550px) {\n  #text-box-535397361 {\n    width: 60%;\n  }\n}\n@media (min-width:850px) {\n  #text-box-535397361 {\n    width: 60%;\n  }\n}\n<\/style>\n    <\/div>\n \n        <\/div>\n      <\/div>\n\n            \n<style>\n#banner-1354506349 {\n  padding-top: 415px;\n}\n#banner-1354506349 .banner-bg img {\n  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